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Die Cutting Techniques

Which Die Cutting Techniques Are the Best?

Are you looking for the best die cutting techniques for your component or application? When it comes to the best die cutting techniques, there are hardly ever any one-size fits-all solutions. Instead, the best die cutting technique will be relative to your project and the most important attributes. 

Fortunately, you don’t have to do it alone. The experts at Frank Lowe offer decades of experience helping our partners choose the best die cutting techniques based on the specifics of the application, project, and goals. However, we’ve broken down the best die cutting techniques based on a few of the most common categories of distinction. 

What Is the Simplest Die Cutting Technique? 

Flatbed die cutting is the simplest die cutting technique and is usually most suitable for general cutting or low volume orders. Due to its versatility, flat bed die cutting can be used with almost any material. With flat bed die cutting, a machine works to systematically lower and raise a die onto the material being fabricated. Flatbed die cutting is ideal for creating components with adhesive that are supplied on a roll or a pad. This type of die cutting also promotes faster change over time. 

What Die Cutting Process Is Most Cost-Effective for High Volume Orders? 

The rotary die cutting technique is an extremely fast and cost-effective method of production that works well for high volume orders. With rotary die cutting technique, a machine is fed rolls of elastomer that pass through a rolling die. This die works to cut the shape out of the elastomer in a faster process.

Which Fabrication Method Has Lower Tooling and Die Costs? 

In many instances, the tooling and die costs are noticeably lower with flatbed die cutting. 

What Die Cutting Technique Is Best for Changing Specifications? 

Anytime the job has changing specifications or dimensions, the knifeless die cutting method may be preferred. While the rotary die cutting and flatbed die cutting use a traditional die that must be retooled, the knifeless die cutting uses modern technology to create unique efficiencies. 

With the knifeless die cutting process, the dimensions and shape of the component are loaded into a computer program that sends directions to the head cutting machine. 

What Die Cutting Technique Is Best? 

When it comes to choosing the best die cutting technique, it’s imperative to consider the whole picture — not just cost:

  • Do you need a small run or a large run?
  • Are the elastomers thin or thick?
  • Do you need tight tolerances?
  • How important are product costs?
  • Do you need components to be kiss cut?
  • Is this a prototype run?
  • Do you need design assistance?

In the end, the experts at Frank Lowe will help you ask and answer the right questions. This way you can be confident the technique employed will be the most efficient and effective solution for your material, application, and component. 

Contact Frank Lowe for Exceptional Die Cutting Techniques

Regardless of the die cutting technique, Frank Lowe is simply a cut above the rest! Best of all, we don’t expect you to know which die cutting technique is best for your project. We’ll use our decades of experience to guide you to the most suitable elastomer and die cutting technique. 

Contact Frank Lowe today for the best die cutting techniques.

About the Author Randy Cohen

Since 2002, Randy Cohen has served as the Senior Vice President of Frank Lowe — leading Sales and Marketing as well as a variety of Administrative operations. Randy has 25 years of experience with a background in sales & marketing, production and business management, serving both government agencies and private industry. He holds a B.A from Syracuse University and a Masters and Professional Diploma from Fordham University. Randy uses his unique set of experiences to help businesses and entities across all sectors explore, pursue, and create better solutions.

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