When it comes to creating precise die cuts, two of the most popular methods are laser vs rotary die cutting. How do you know which option is best for your unique needs? Each type of die cutting method will have its own distinct benefits based on material, costs, and production size.
Fortunately, Frank Lowe is one of the most successful die cutting companies — offering nearly seven decades of die cutting experience. We'll listen to your needs and guide you to the best solution — whether it's laser die cutting vs rotary.
Instead of you wondering which method is most suitable for your product run, you can focus on more important things — like growing and managing your business. Continue reading to learn a few factors we consider when choosing between laser vs rotary die cutting.
What Is Rotary Die Cutting & How Does Rotary Die Cutting Work?
Rotary die cutting involves the use of a machined, customized part (the die) cutting through the nonmetallic elastomer or substrate. With rotary die cutting, sheets of the elastomer are fed between two rolling cylinders at exceptionally high speeds. Each shape is meticulously cut on the rolling die with a high degree of accuracy and tolerance. Rotary die cutting can produce:
What Is Laser Die Cutting & How Does Laser Die Cutting Work?
Laser die cutting utilizes a high-speed laser to cut through the elastomer and create the desired shape, component, or industrial gasket. Unlike other types of die cutting, laser cutting doesn’t use a physical die and doesn’t require any physical contact with the material. Instead the laser is controlled by a computer under the instruction of a CAD generated design.
Laser die cutting can be used to create a vast range of different types of cuts, including:
Laser vs Rotary Die Cutting — Which Option Is Best?
In addition to the material, there are many different considerations we make and attributes we explore to determine whether laser vs rotary die cutting is best. Regardless, we always approach each custom manufacturing run on a case-by-case basis — examining your project based on its individual merits. Let’s take a closer look at some of these key considerations we make when choosing laser vs rotary die cutting.
What Are the Advantages of Laser Die Cutting?
What Are the Benefits of Rotary Die Cutting?
Contact Frank Lowe to Learn If Laser vs Rotary Die Cutting is Best
When you partner with Frank Lowe, we will guide you through the entire process. Whether it’s your first time or 500th time, we’ll get to know your project goals, costs, and time constraints to guide you to the most effective and affordable method of die cutting. Most importantly, we'll use our nearly 7 decades of experience to help you:
- Explore – We’ll make sure you understand all of your die cutting options, including laser vs rotary die cutting.
- Pursue – We’ll carefully consider all of the key parameters including material selection, cost, speed, repeatability, and everything else to make sure we pursue all avenues to excellence.
- Create – Here we simply create the best component, part, or gasket from the most suitable material with the best method of die cutting.
- Partner – We don’t just deliver a product and walk away. We partner with you throughout the entire project lifecycle, providing ongoing support, adjustments, and enhancements as needed to ensure your continued success. Our partnership extends beyond just the initial project, as we're committed to your long-term goals and growth.
Read to learn more? Contact Frank Lowe today to Explore, Pursue, and Create.